Factory Data

Saitama Factory

Aza-Nishihara 100, Ooaza Oyazawa, Hidaka City, Saitama Prefecture,
350-1293

Comment from the Factory Manager

For more than 30 years, the Saitama Factory has been working for protecting the environment, doing things such as producing our kraft tapes using hot melt coating, which is a solventless manufacturing method. Recently, we have been focusing on areas that can lead to waste reduction, such as increasing the number of dedicated spaces for waste separation as well as installing power and steam monitoring systems. We are aware of the fact that small improvements accumulate and eventually produce significant results, and are working on further environmental considerations.

2018 Factory Load Results
Electricity Consumption (thousand kwh) 8,569
City Gas Consumption (thousand Nm 3 ) 1,913
Other Fuel Oil Consumption (crude oil Equivalent) (kL) 2
Water Consumption (thousand m 3 ) 141
Total Energy Consumption (GJ) 160,337
Waste Generation (t) 1,157
Greenhouse Gas Emissions (t-CO 2 ) 7,144

FY2018 Facotry Environment Measurement Data

Atmosphere(All measured values are maximum values)
Equipment / Location Item (unit) Regulation Value Measured Value
Gas Boiler Dust (g / Nm 3 ) 0.25 Less than 0.002
NOx (ppm) 150 2
Water quality(All measured values are maximum values)
Equipment / Location Item (unit) Regulation Value Measured Value
Factory drainage pH (-) 5.8-8.6 8.0
BOD (mg / L) 25 19.0
COD (mg / L) 50 6.6
SS (mg / L) 60 10.0

FY2018 PRTR Substance Data

Chemical Substance Name (unit) Handling Volume Emissions Amount of Movement
Atmosphere Body of Water Soil Landfill Off-site
Acrylic acid and its water-soluble salt (kg) 2,200 0 0 0 0 0
Normal-Butyl Acrylate (kg) 15,000 0 0 0 0 0
Vinyl Acetate (kg) 8,000 0 0 0 0 0
Toluene (kg) 590,000 45,000 0 0 0 92,000
Normal Hexane (kg) 1,800,000 81,000 0 0 0 80,000

Anjo Tape Factory

3-1-1, Nihongishinmachi, Anjo City, Aichi
446-8563

Comment from the Factory Manager

The Anjo Tape Factory is part of a “developing town” with the opening of the Tokaido Shinkansen Mikawa-Anjo Station in the immediate vicinity. At this factory which manufactures consumer products such as our main product Self adhesive cellulose tape, we are working to provide products that customers can recognize as environmentally friendly. Since the factory was the first to register ISO14001 in-house, we are working as a top runner to improve our environmental management system.

2018 Factory Load Results
Electricity Consumption (thousand kwh) 6,509
Cogeneration Power Generation (1,000 kwh) 2,911
City Gas Consumption (thousand Nm 3 ) 4,036
Other Fuel Oil Consumption (crude oil Equivalent) (kL) 16
Water Consumption (thousand m 3 ) 488
Total Energy Consumption (GJ) 224,683
Waste Generation (t) 711
Greenhouse Gas Emissions (t-CO 2 ) 10,724

FY2018 Facotry Environment Measurement Data

Atmosphere
Equipment / Location Item (unit) Regulation Value Measured Value
Gas Boiler Dust (g / Nm 3 ) 0.1 Less than 0.002
NOx (ppm) 150 27
Water Quality
Equipment / Location Item (unit) Regulation Value Measured Value
Factory drainage pH (-) 5.8-8.6 8.5
BOD (mg / L) 60 36.0
COD (mg / L) 60 27.0
SS (mg / L) 40 3

FY2018 PRTR Substance Data

Chemical Substance Name (unit) Handling Volume Emissions Amount of Movement
Atmosphere Body of Water Soil Landfill Off-site
Acrylic acid and its water-soluble salt (kg) 8,300 0 0 0 0 0
Normal-Butyl Acrylate (kg) 126,100 0 0 0 0 0
Xylene (kg) 5,500 0 0 0 0 0
Vinyl Acetate (kg) 8,200 0 0 0 0 0
Toluene (kg) 235,100 170,000 6,200 0 0 52,000
Normal Hexane (kg) 335,200 310,000 200 0 0 27,000

Medical Anjo Factory

446-8531
3-1-1, Nihongishinmachi, Anjo City, Aichi

Comment from the Factory Manager

The Anjo Medical Factory was relocated from the former Osaka Factory and was completed in January 2018. As a pharmaceutical production factory, we have a mission to consider not only quality but also safety and the environment, and we are working towards continuous improvement every day. We have considered conservation of natural resources through using LED lighting throughout the building, collecting waste heat from the steam drain and using air-conditioning equipment with high energy saving rates. As for manufacturing, we are working to minimize environmental impact through applying a solventless coating method.

2018 Factory Load Results
Electricity consumption (thousand kwh) 4,624
City Gas Consumption (thousand Nm 3 ) 423
Other Fuel Oil Consumption (crude oil equivalent) (kL) 0
Water Consumption (thousand m 3 ) 10
Total Energy Consumption (GJ) 62,277
Waste Generation (t) 679
Greenhouse Gas Emissions (t-CO 2 ) 2,611

FY2018 Factory Environment Measurement Data

Atmosphere
Equipment / Location Item (unit) Regulation Value Measured Value
Gas Boiler Dust (g / Nm 3 ) 0.1 Less than 0.002
NOx (ppm) 150 28
Absorption Gas
Hot/Cold Water Service Machine
Dust (g / Nm 3 ) 0.1 Less than 0.002
NOx (ppm) 150 28
Water Quality
Equipment / Location Item (unit) Regulation Value Measured Value
Factory drainage pH (-) 5.8-8.6 7.8
BOD (mg / L) 60 1.2
COD (mg / L) 60 1.2
SS (mg / L) 40 Less than 1

FY2018 PRTR Substance Data

Chemical Substance Name (unit) Handling Volume Emissions Amount of Movement
Atmosphere Body of Water Soil Landfill Off-site
Toluene (kg) 2,218 1,178 0 0 0 1,039
Normal Hexane (kg) 2,568 786 0 0 0 1,782

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